Car Audio Fiberglass Fabrication I of II

Fiberglass Fabrication for Car Audio

Fiberglass Fabrication I focuses exclusively on custom fiberglass projects for car audio installations (also available with Fiberglass Fabrication II at a special price). This DVD covers basic fiberglass fabrication designed for those without any fiberglass experience and is made to take the intimidation factor out of fiberglass work. If you like to create and want something more interesting than a basic installation fiberglass fabrication is definitely something you'll want to try. It's the first step towards becoming a great installer capable of world class installations.

Fiberglass Fabrication I will teach you the basics of fiberglass fabrication with popular but simple to create projects. The DVD begins with an in depth overview of the materials and tools needed for the projects demonstrated. A description of each item is given along with the approximate cost of purchase (so you don't get ripped off). If you've never worked with fiberglass than this information is absolutely essential. Once this important background information is complete the fun begins.

Fiberglass Kick Panel Speakers
wrapping the kick panel This DVD covers three of the most popular fiberglass projects. The first is the creation of custom kickpanels. By far the most popular custom project, kick panels will give you a much better sound and add a custom look to any installation. You'll be walked through the process of creating kick panel pods with less than $20 in material cost.
Fiberglass and MDF Subwoofer Enclosure
Wrapping the enclosure The second project is the addition of a fiberglass baffle to an MDF enclosure. This is what you see done in many of the top competition vehicles. The fiberglass baffle is what allows your enclosure to have the curves and shapes not possible with an all MDF enclosure. You'll learn how to create your custom shape, how to wrap it properly and how to finish the piece for its final covering.
Fiberglass Spare Tire Subwoofer Enclosure
Fiberglassing the spare tire The final project is a spare tire subwoofer enclosure. This is a very popular option for hidden or "stealth" installations. You'll learn how to make a mold of the spare tire well, how to increase the strength and decrease the construction time, and how to add a flat MDF baffle to the curved fiberglass mold.

All three projects are basic, relatively uncomplicated pieces that were designed to get a beginner started in fiberglass fabrication. It's recommended that you use a router and a powered sander for some of the steps but it's not required. A list is also included that will show you where you can go to purchase the fiberglass and the other materials used (both locally and online). And all of our videos were created by an MECP certified Master Installer so you'll know you're learning to do it the right way.

Here are some of the other installation topics and techniques you'll learn that will help you save time, money and aggravation.

Here are some of the installation topics and techniques you'll learn that will help you save time, money and aggravation.

Materials and Tools

car audio fiberglass fabric
Fabrication materials
Various cloths needed
Resins and body filler types
Adhesives to use
Release agents to prevent sticking
Tools needed
Hand tools
Power tools


Fiberglass Kick Panel Speakers

Finished kick panel
Creating the pod base
Factory kickpanel
Molded kickpanel
Duplicating factory panels
Protective release agents
Itchless trimming
Speaker mounting rings
Creating perfect circles
Flush mounting
Aiming the pods for better sound
How to get laser precise imaging
Wrapping the pod
Cloth to use
Avoiding "peel up"
Shaping the pod
Body filler work
Body filler "milkshakes"
Sanding needed for various finishes


Fiberglass and Wood Subwoofer Box

Sanding the enclosure
Style techniques for your enclosure
Framing the shape with MDF
Wrapping the frame and enclosure
The importance of a secure bond
When to add additional fiberglass
Body filler substitutes
Paintable filler mixtures
Fiberglass reinforced fillers
How to fix a poor baffle connection
Final sanding


Spare Tire Fiberglass Subwoofer Box

Spare tire fiberglass subwoofer
Protecting the vehicle
Sprayable vs. sheet release agents
Laying and layering the fiberglass
Strengthening the enclosure without fiberglass or body filler
Trimming the "tub"
Adding a flat MDF baffle for strength and stealth
Bonding the MDF and fiberglass together
Flush mounting techniques